Eco-Friendly Vegetated Gabion Mattresses are manufactured using high-strength, continuous double-twisted steel wire mesh seamlessly integrated with an advanced vegetative liner system. To withstand diverse field environments, our factory offers multi-tier substrate selections including low-carbon structural steel wire (Grade Q195/Q235 compliant with international benchmarks), high-tensile steel wire, and premium stainless steel wire. These are coupled with heavy-duty surface treatments such as heavy hot-dip galvanizing, zinc-aluminum Galfan coatings, and dual-barrier PVC/PE polymer sheaths. This bio-engineering system is engineered for ecological riverbank and stream erosion control, lake and constructed wetland slopes, terraced landscape slopes, and green habitat restoration projects. To guarantee 100% compliance with strict municipal blueprints, all mattress dimensions, mesh apertures, wire gauges, vegetative liner types, protective coatings, and finishes are fully customizable.
Parameters
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Standards |
ASTM A975, EN 10223-3, GB/T 20492 |
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Wire Diameter |
2.0mm～4.0mm (commonly 2.2/2.7/3.0mm); Edge wire thickened 0.5～1.0mm |
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Mesh Size |
60×80mm, 80×100mm, 100×120mm, 120×150mm (customizable) |
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Material |
Q195/Q235 low carbon steel wire, tensile strength ≥350MPa, elongation ≥10% |
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Zinc Coating Thickness |
Hot-dip galvanized: ≥245g/㎡ (can be thickened to over 300g/㎡) |
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Tensile Strength (Whole Mesh) |
≥35kN/m (standard), reinforced type ≥50kN/m |
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Corrosion Resistance |
Hot-dip galvanizing, Galfan (zinc-5% aluminum, corrosion resistance 3-5 times that of galvanized), PVC coating (0.4-1.2mm thick) |
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Application Environment |
Freshwater rivers, coastlines (requires Galfan/PVC coating), saline-alkali land, permafrost areas, industrial contaminated sites |
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Service Life |
Hot-dip galvanizing: 20-30 years; Galfan: 40-60 years; PVC coating: Over 50 years |
Product Advantages
Highly Permeable
With approximately 30% open porosity, water flows through naturally, eliminating hydrostatic pressure behind the wall without the need for pre-drainage holes.
01
Flexible and Adaptive
Utilizing the strong ductility of its double-twisted structure, it can withstand ±5% slope settlement, maintaining structural stability and preventing cracking.
02
Simple Construction
Precast mesh is assembled on-site and filled with stones, requiring only a "1 machine, 5 people" setup, allowing for the completion of 300-500㎡ of laying per day.
03
Low overall cost
Compared to cast-in-place concrete slope protection, material costs are reduced by approximately 20%, construction time is shortened by 50%, and subsequent maintenance costs are almost zero.
04
Rapid Ecological Restoration
Grass naturally grows in the cracks within 3-6 months after paving, and vegetation coverage can reach over 80% after one year, eliminating the need for artificial sowing.
05
Functional Value
High-Velocity Scour Protection
The double-twisted wire matrix provides immediate protection against velocities up to 4.5 m/s. Once the vegetative roots mature, this bio-composite barrier withstands extreme flood velocities up to 6.5 m/s and shear stresses up to 450 N/m².
01
Deep Root-Anchored Slope Stability
Plant roots pierce through the vegetative liner and rock compartments to drive up to 2 meters deep into the native subgrade. Acting as living micro-piles, they increase the Slope Stability Safety Factor by 15% to 25%, eliminating landslide and slip risks.
02
100% Self-Draining Permeability
The highly porous rock matrix ensures maximum permeability. By instantly relieving back-of-wall hydrostatic pressure-the #1 cause of concrete wall failure-it guarantees structural integrity without complex artificial drainage systems.
03
Fast-Track Environmental Compliance
Achieves 90%+ green coverage within 3 to 6 months by trapping nutrient-rich silt. This carbon-negative solution guarantees 100% compliance with strict EPA and municipal eco-audits where concrete is strictly banned.
04
Applications
Eco Friendly Gabion Mattress is widely used in various fields due to its unique ecological characteristics and excellent engineering performance:
1. Hydraulic Engineering: Used for erosion protection of embankment slopes and riverbanks, as well as riverbed and slope toe protection.
2. River Regulation Engineering: Used to construct flexible protective structures in river regulation and management projects to improve riverbank stability.
3. Ecological Protection Engineering: Used for ecological protection and defense in projects such as ecological protection, flood control, and post-disaster reconstruction.
Global Supply Capacity
Production Capacity
With a daily production capacity of 100,000 square meters and an annual production capacity exceeding 5 million square meters, we are capable of simultaneously fulfilling multiple large-scale overseas engineering orders.
Cross-border Logistics
We collaborate with multiple international freight forwarding networks to provide multi-channel transportation solutions including sea, rail, and land transport, and assist with booking and customs clearance procedures.
Engineering Experience
Our products are exported to over 30 countries worldwide and have been tested in key international projects such as Dubai, the Mekong River, and the Red Sea. We are familiar with the technical specifications and customs clearance policies of different countries.
Delivery Cycle
We implement differentiated delivery management. The standard order cycle is 15-20 days, and urgent orders can be shipped within 10 days. We support batch shipments and direct delivery through multiple channels.
FAQ
Q: Does the Eco Friendly Gabion Mattress require foundation treatment?
A: On ordinary slopes, it can be laid directly after clearing weeds and sharp rocks. For the toe of the slope or areas with rapid water flow, it is recommended to dig a 0.3-0.5m deep trench, fill it with gravel, and then place the bottom layer of mesh mat.
Q: Is the mesh mat suitable for frozen areas?
A: Yes. The flexible structure can withstand frost heave deformation, and the double-twisted mesh will not break due to ice thrust. Galfan coating is recommended for high-altitude and cold regions.
Q: How does the maintenance cost of the mesh compare to concrete slope protection?
A: Almost zero maintenance. Concrete is prone to cracking and requires repair, while mesh only requires occasional checks for loose binding wires or lost aggregate; localized repairs are simple.
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